| SAFETY & INSTALLATION INSTRUCTIONS |
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FOR HPR SERIES |
( Sept. 2001 ) |
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PLEASE READ CAREFULLY
BEFORE INSTALLING OR OPERATING THIS POWER SUPPLY |
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Connector details:-
Molex® mating halves are 12 pin socket 1001 1124 and the pins are part number 0850 0108 . Unit weights (approximate unpacked weight):-
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GENERAL
On receipt the unit should be carefully unpacked and
inspected to ensure that no transit damage has occurred.
Provided that this inspection is satisfactory and reveals no
evidence of damage then installation can proceed.
If an electrical test is to be carried out prior to fitting the
power supply, it is essential that the person undertaking this
work be a qualified electronics technician who is fully aware
of the particular dangers associated with high voltage switch
mode power supplies.
Metallic or conductive tools should not be used to adjust
any of the potentiometers. The unit has no user serviceable
parts and should not be dismantled.
DO NOT HANDLE OR TOUCH THESE UNITS WHEN THE SUPPLY IS CONNECTED.
AFTER DISCONNECTION FROM THE SUPPLY, ALLOW 30 SECONDS BEFORE
HANDLING SO THAT ALL THE CAPACITORS CAN DISCHARGE.
To ensure that the output is fully discharged short to ground
before touching any high voltage circuit.
Care should be taken not to operate the unit outside the specified
limits given above, failure to do so may damage the unit.
COMPLIANCE WITH SAFETY STANDARDS
The unit is designed to meet Normalised European Safety Standards
and hence installation of the power supply unit into the equipment
should comply with the following requirements.
a. A
PROTECTIVE EARTH
must be provided for safety in accordance
with EN61010 Part 1 : 1993 : Clause 6.5.1.
The case of the units should be bonded to this protective earth.
b. The output is classed as hazardous and must therefore not be
accessible to operators.
The output must be isolated from accessible
circuits by Double Insulation or a protective screen as defined
in EN61010-1.
c. The unit is intended to be installed in an electrical
enclosure and should not be accessible to the operator.
Access should be
restricted to authorised service personnel only, with use of a tool.
Care should be taken to prevent access to the interior of the unit
and protect against items (e.g. tools or wires) inadvertently
entering the interior of the unit.
INSTALLATION
The outputs of these units are considered hazardous and should
be installed such that they cannot become accessible.
The output should be connected such that the shortest creepage
and clearance path is
to a protective earth connection.
ENSURE that a LOW IMPEDANCE connection is made to the
unit chassis from the system
PROTECTIVE EARTH
The safety earth conductor must not contain any switches or fuses.
Under worst case conditions the unit draws a current of 1.3A and
any input supply cable must be of a suitable type and rating.
The unit is not fitted with a fuse and so should be operated from
a limited supply. Fuses may be fitted externally to the unit to
protect unit and interconnecting wiring etc. but these should be
rated to prevent nuisance failures.
Care should be taken in the design of the interconnecting wiring
within the system to ensure that connectors with hazardous
voltages cannot be connected to accessible circuits.
Ensure that the output is connected to the load prior to operation
of the unit and that a good low impedance high voltage joint is
made. Sharp points on either the high voltage or return joint
should be avoided as this will cause corona which will make the
output appear noisy.
In general a tracking distance (creepage distance) of 25mm
(1 inch), per 10kV to earth is advised as a minimum to
ensure no breakdown or corona occurs, a much greater
distance will be required under adverse conditions.
Care must be taken not to damage the cable inner when forming
the connections.
During arcing currents exceeding 1000 Amps will flow.
It is important that these currents return to the high voltage
power supply by the shortest possible route using the screen
(shield) of the output cable.
Failure to observe this will result in the control terminals of
the unit seeing large voltage spikes during arcing and
radiation of electromagnetic interference.
Adequate ventilation should be provided to keep the unit cool and
the ventilation inlets should not be covered in any way.
The ambient air temperature around the inlet must not exceed
50°C.
The unit will operate in any orientation, however it
is not recommended to operate with the side fitted with the
silk-screen as the lowest face.
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| OPERATING NOTES | |
| 1/ | HIGH VOLTAGES ARE DANGEROUS. ENSURE THE OUTPUT IS FULLY DISCHARGED BY SHORTING TO GROUND BEFORE TOUCHING ANY HIGH VOLTAGE CIRCUIT. |
| 2/ | The unit is short circuit proof but care should be taken that the high voltage cannot be shorted into one of the control pin connections. |
| 3/ | POWER SUPPLIES ARE DISPATCHED WITH INTERNAL POTENTIOMETER SET TO MAXIMUM. TURN DOWN TO ZERO BEFORE CONNECTING TO 24 VOLT SUPPLY. |
| 4/ | The output polarity can only be reversed when the output is set to zero and the output voltage has fallen to zero. When output voltage is present the polarity change over circuit is latched and can not be changed. |
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